Protective Film Emulsion (for Home Appliance PCM Side Panels) F1504 Medium-to-high viscosity emulsion
This protective film emulsion is specifically developed for PCM (Pre-Coated Metal) side panels used in home appliances. Addressing common challenges such as scratches, contamination, and aging during production, transportation, and sales, this product employs an innovative formulation and process to provide professional protection for PCM side panels.
Appearance: Milky white uniform liquid
Solids Content: 45±1%
Viscosity (mPas): 50-300
pH: 8-9
Curing Agent Addition Rate: 0.8%-1.2%
- Parameters
Appearance: Milky white uniform liquid
Solids Content: 45±1%
Viscosity (mPas): 50-300
pH: 8-9
Curing Agent Addition Rate: 0.8%-1.2%
I. Product Overview:
This protective film emulsion is specifically developed for PCM (Pre-Coated Metal) side panels used in home appliances. Addressing common challenges such as scratches, contamination, and aging during production, transportation, and sales, this product employs an innovative formulation and process to provide professional protection for PCM side panels.
II. Product Specifications:
Appearance: Milky white uniform liquid
Solids Content: 45±1%
Viscosity (mPas): 50-300
pH: 8-9
Curing Agent Addition Rate: 0.8%-1.2%
Application
Application Areas | Specific Applications | Effect Description |
Home Appliance Manufacturing Industry | Surface protection for refrigerator PCM side panels | During production, transportation, warehousing, and sales, prevents scratches, stains, and aging on PCM side panel surfaces, safeguards the aesthetic quality of home appliances, and enhances product market competitiveness. |
Home Appliance Refurbishment Industry | Protection for washing machine PCM side panels | Provides protection for refurbished PCM side panels, restores product appearance, and extends service life. |
Home Appliance Parts Manufacturing Industry | Protection for air conditioner outdoor unit PCM side panels | Protects PCM side panel semi-finished products during production, reduces surface damage, and improves finished product yield rates. |
Product Features:
Medium-to-high viscosity emulsion with high transparency and resistance to yellowing, suitable for simple compression molding.
V. Usage Instructions:
Substrate Preparation: Ensure the PCM side panel surface is clean, dry, and free of contaminants such as oil, dust, or release agents. For minor stains, wipe with a lint-free cloth dampened with a dedicated cleaner, then dry with a clean, lint-free cloth.
Emulsion Preparation:
Adjust viscosity as needed by diluting with deionized water. Recommended dilution ratio: ≤8%. Stir thoroughly until uniform.
For color matching, add appropriate amount of water-based color paste and mix until color is consistent.
Application Methods:
Spray Application: Using an air compressor or airless sprayer, maintain a 15–25 cm distance between the spray gun and the PCM side panel surface. Adjust air pressure to 0.3–0.5 MPa. Apply 2–3 coats using a uniform crisscross pattern, allowing 1–2 hours between coats (adjust based on ambient temperature and humidity). Ensure even coating coverage with a dry film thickness of 6–10 μm.
Brush/Roller Application: Apply evenly with a high-quality brush or roller along the PCM side panel grain direction, avoiding back-and-forth strokes. Pre-coat edges, corners, and holes to prevent missed areas. Apply 2–3 coats to achieve the desired coating effect.
Drying Conditions: PCM side panels coated with emulsion may dry naturally at room temperature or enter drying equipment. Set drying temperature to 50–70°C (122–158°F) for 4–8 hours to ensure complete emulsion drying and film formation.
Environmental Requirements: Apply at temperatures ≥3°C (37°F) and relative humidity ≤85%. Avoid application during rainy, windy, or high-temperature conditions with direct intense sunlight. During winter application, implement appropriate heating measures to maintain the required environmental temperature.
Film Removal Recommendations:
Remove the protective film at an appropriate time based on actual usage conditions.
When peeling, start slowly from the edge of the side panel to prevent residue or damage to the PCM surface caused by tearing.
VI. Product Packaging:
50KG/drum
Model | Product Name | Appearance | Product Performance | Product Application |
F1501 | Protective Film Emulsion (PE Film) | Milky white uniform liquid | High transparency No solvent volatilization Excellent composite strength Resistant to delamination | Suitable for laminating PE film to PE film |
F1502 | Protective Film Emulsion (Frosted Profiles) | Milky white uniform liquid | High-viscosity emulsion Excellent water resistance High peel strength Good curling effect | Suitable for protecting frosted profiles and carpets. |
F1503 | Protective Film Emulsion (Plastic Steel Profiles) | Milky white uniform liquid | Low-viscosity emulsion High initial tack Low peel strength Good conformability | Suitable for PVC profiles and injection-molded parts |
F1504 | Protective Film Emulsion (Home Appliance PCM Side Panels) | Milky white uniform liquid | Medium-to-high-viscosity emulsion High transparency Resistant-to-yellowing Suitable-for-simple compression molding | PCM side panels for home appliances |
F1505 | Protective Film Emulsion (Standard Profiles and Sheets) | Milky white uniform liquid | Medium-viscosity emulsion Features moderate initial tack and peel strength Excellent conformability | Suitable for protecting standard profiles and panels |
F1506 | Protective Film Emulsion (Fine Frosted Profiles and Sheets) | Milky white uniform liquid | Medium-to-high viscosity emulsion with high initial tack and peel strength | Suitable for protecting fine-textured profiles and panels |
F1507 | Protective Film Emulsion (Universal) | Milky white uniform liquid | Medium-viscosity emulsion with moderate peel strength and initial tack, featuring strong cohesive strength. | Suitable for protecting standard aluminum profiles, stainless steel sheets, aluminum composite panels, aluminum veneer panels, security doors, ceramics, etc. |
F1508 | Protective Film Emulsion (Glossy Materials) | Milky white uniform liquid | Low-viscosity emulsion with low initial tack and strong cohesive strength. Exhibits significant tack-building capability. | Low-adhesion, for glossy materials |
F1509 | Protective Film Emulsion (Rough Panel Sheets) | Milky white uniform liquid | High-viscosity emulsion, high initial tack, low peel strength, prone to yellowing | Suitable for protecting rough-textured panels |
F1510 | Protective Film Emulsion (High-Adhesion Profiles and Sheets) | Milky white uniform liquid | High-viscosity emulsion Strong cohesive force High peel strength Excellent unwinding performance | Suitable for protecting high-adhesion profiles, panels, and carpets |
REMARK |
The above information is believed to be accurate and presents the best explanation currently available to us. We assume no liability resulting from above content. The technical standards are formulated and revised by customers’ requirement and us, if there are any changes, the latest specification will be executed and confirmed in the contract. |
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Protective Film Emulsion (for Home Appliance PCM Side Panels) F1504 Medium-to-high viscosity emulsion
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